Các lỗi thường gặp trên biến tần SHIHLIN SF3

Cập nhật: 2022-02-18 11:50:12
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Những lưu ý quan trọng khi sử dụng biến tần:

+ Chọn công suất phù hợp với động cơ: Với các ứng dụng chạy tải nhẹ(Như quạt, bơm…) thì có thể chọn công suất biến tần tương đương với công suất động cơ. Còn đối với các ứng dụng tải nặng như cầu trục, máy nghiền, thang máy, nén khí… thì nên chọn công suất biến tần cao hơn 1 cấp so với công suất định mức động cơ.

+ Lựa chọn loại biến tần phù hợp với môi trường lắp đặt: vì môi trườngở Việt Nam khá nóng ẩm nên khi lựa chọn biến tần cần chú ý tới việc nó đã được nhiệt đới hóa hay chưa. Thông thường biến tần khi đã được nhiệt đới hóa sẽ có khả năng hoạt động ở nhiệt độ khoảng 50oC và độ ẩm dưới 90%RH. Ngoài ra cũng cần chú ý đến môi trường lắp đặt: thông thoáng, ko có khí gas, bụi bẩn hay chất ăn mòn…

+ Đọc kĩ tài liệu HD trước khi lắp đặt, sử dụng: vì mới loại biến tầnsẽ có cách thức đấu nối và cài đặt khác nhau nên trước khi đi vào hoạt động người sử dụng cần tìm hiểu kĩ xem loại biến tần đó đấu nối như thế nào, có cần thêm thiết bị phụ trợ nào không hay nên cài đặt những tham số nào và không nên thay đổi những tham số nào…

+ Thông thường biến tần luôn có chức năng lưu giữ các cảnh báolỗi. Khi xảy ra lỗi, người vận hành nên ghi lại những lỗi đó và tình trạng khi xảy ra lỗi để phục vụ cho công tác khắc phục sự cố sau này.

BẢNG MÃ LỖI BIẾN TẦN SHIHLIN SF3 ALARM CODE SHIHLIN SF3

Bảng mã lỗi biến tần Shihlin SF3/ Alarm code for Frequency Converter Shihlin SF3

  1.  

  2. Code

    Display on keypad

    Reason

    Handling method

     

    ERROR

     

     

    ground

    the motor

     

    OC0

    Overcurrent when the inverter stops

     

     

     

    The output current exceeds twice the rated current of the inverter or the load is

    short-circuited

    The inverter may be affected by external electromagnetic noise. Please improve the wiring.

    Power off and power on again. If this alarm occurs repeatedly, please send it to the factory for repair.

    (Note 1)

    OC1

    Overcurrent during

    acceleration

     

     

     

    (Note 1)

    OC2

    Overcurrent at

    constant speed

     

    image

    OC3

    Overcurrent during

    deceleration

     

     

    OV0

    Overvoltage when the

    inverter stops

     

     

     

    The voltage between terminals (+ / P)-(-/ N) is too high or the motor is leaking to ground;

    External power lines have large electrical equipment start and stop affecting grid surges

    Check whether the input power supply voltage is normal. (Note 1)

    OV1

    Overvoltage during

    acceleration

     

     

    (Note 1)

    OV2

    Overvoltage at constant

    speed

     

     

     

    OV3

    Overvoltage during deceleration

     

     

     

    THT

    IGBT module overheating

     

     

    1. IGBT module accumulated heat relay action (overload warning) 2.01-03 (P.3) The setting does not match the rated frequency of the motor.

    incorrect

    / △) is consistent with the motor nameplate

    (Note 1)

    1. Insufficient power supply voltage

    2. Reset function RES is “on”

    3. Poor contact between operator and inverter host

    4. Internal circuit failure

    5. CPU malfunction

    6. Abnormal load insulation to

    1. Supplied with normal power

    2. Disconnect the reset switch

    3. Make sure to connect the keypad with the inverter host --

    4. Replace the inverter

    5. Reboot the inverter

    6. Check the insulation of the motor cable and the three-phase winding of

    1. If there is a sudden acceleration or deceleration, please extend the acceleration and deceleration time.

    2. Avoid sharp load increase

    3. Check whether the motor terminals U/T1, V/T2, W/T3 are short-circuited

    1. If there is a sudden acceleration or deceleration, please extend the acceleration and deceleration time.

    2. Check whether the regeneration braking resistor between the main circuit terminal +/P-PR falls off

    3. If the braking resistor is connected, check whether the setting values of 06-05 (P.30) and 06-06 (P.70) are correct.

    4. Check motor insulation to ground

    5. Improve grid quality (recommended input reactor)

    1. Insufficient input power supply voltage of the inverter reduces output capacity

    2. The three-phase input connection of the motor is

    1. Avoid overloading the inverter for a long time

    2. Recheck 01-03 (P.3) and motor rated frequency setting

    3. Check grid voltage

    4. Check whether the motor connection (Y

    5. Check if the carrier frequency 00-11 (P.72) is set too high

     

     

    THN

    Motor overheating

     

    image

     

    Electronic thermal relay action

     

     

    FAN

    Cooling fan abnormal

     

     

     

    Cooling fan abnormal

    replace it with a new one

    OHT

    External motor thermal relay operation

     

     

     

    External motor thermal relay running

    1.Check whether the external thermal relay capacity matches the motor capacity 2.Reduce the load

    3.Check whether the external connection

    signal is disconnected or disconnected

    OPT RS-485

    communication port

    Peripheral malfunction

     

     

     

     

    Correctly set communication related parameters

    It is recommended to use twisted-pair shielded communication lines and the shielding layer is properly grounded.

    Check communication procedures

    PUE

    PU communication port peripheral

    malfunction

     

     

    CbE expanded

    communication port

    peripheral malfunction

     

     

     

    EEP

    Memory malfunction

     

     

     

    ROM malfunction

    When this alarm occurs frequently, please send it to the factory for maintenance Avoid frequent communication to modify parameters and save target frequency to EEPROM. Refer to 07-11 (P.34) and target frequency communication address H1002

    to prevent premature damage.

     

    PID

    PID malfunction

     

     

     

    system are normal.

    CPU

    CPU malfunction

     

     

    Serious peripheral electromagnetic interference

    Reduce peripheral interference

    OLS

    Stall prevention

    protection

     

     

    Motor overload

     

     

    SCP

    Overcurrent at short circuit

     

     

    (Note 1)

    1. Check whether the setting value of 06-00 (P.9) is reasonable and correct (based on the rated current of the external motor)

    2. Reduce the load

    1. The fan is damaged, please replace it with a new one

    2. Foreign object is blocking the fan, please remove the foreign object

    3. Fan wiring is broken / dropped, please

    1. Communication error, exceeding the number of communication error retries

    2. External noise interference

    3. The communication control program logic is unreasonable

    4. Communication is interrupted, exceeding the communication interval allowable time

    1. Insufficient inverter and motor capacity

    2. PID target value or feedback value is not set reasonably

    3. Peripheral equipment failure

    4. The feedback signal is not connected or disconnected during PID control

    1. Replace with high-capacity inverter and motor

    2. Check the feedback gain setting and reset the target value according to the feedback

    3. Check whether the peripheral feedback devices (such as sensors and potentiometers) and wirings of the

    1. Reduce motor load

    2. Increase the value of 06-01 (P.22)

    1. Short circuit on the output side

    2. The inverter incorrectly reports SCP warning

    1. Check whether the inverter output is short-circuited (such as motor wiring)

    2. The inverter may be interfered by external electromagnetic noise. Please improve the wiring.

     

    NTC

    Module overheating

     

     

     

    Inverter-side IGBT module temperature is too high

     

    NTC2

    Module 2 overheating

     

     

    NTC3

    Module 3 overheating

     

     

    NTC4

    Module 4 overheating

     

     

    NTC5

    Module 5 overheating

     

     

    NTC6

    Module 6 overheating

     

     

    OL2

    Overtorque malfunction

     

     

    1.Motor overload 2.Unreasonable setting of 06-08 (P.155) and 06-09

    (P.156)

     

    BE (Note 1) Brake transistor malfunction

    (Relay malfunction)

     

     

     

    Brake transistor malfunction (Relay malfunction)

     

    Please send it to the factory for inspection and maintenance

    IPF

    Power input failure

     

     

    Power input failure(Missing

    phase)

    Please check whether the power input

    is normal

    CPR

    CPU malfunction

     

     

    CPU program malfunction

     

    AEr

    4-5/3-5 terminal

    malfunction

     

     

    Disconnection malfunction when 4-5/3-5 terminals given

    by analog

    Please refer to parameter description in 02-24 (P.184)/02-33 (P.545)

    PTC

    Motor overheating

     

     

    Motor overheating

    1.Reduce motor load 2.Modify 06-16 (P.534)

    BEB

    Material disconnection

     

    Material disconnection

    Check whether the signal wirings of material feedback is disconnected

    rAE

    relay abnormal

    operation

     

     

     

    The main circuit relay is abnormal

     

    Please send to the factory for maintenance

    GF

    Output short-circuit to

    ground

     

     

    Output short-circuit to ground

    Please check whether the short circuit to ground of the motor is normal

    LF

    Output phase loss

     

     

    The three-phase output malfunction

    Please check whether the UVW three-phase output of the inverter is

    normal

    HDC

    Hardware detection line malfunction

     

     

     

    Hardware detection line malfunction

     

    Please send it to the factory for inspection and maintenance

    ADE

    Three-phase current sampling circuit

    malfunction

     

     

     

    Three-phase current sampling circuit malfunction

     

    Please send it to the factory for inspection and maintenance

    EbE1

    Expansion card SLOT1 malfunction

     

     

     

    The first result of inverter automatic detection is inconsistent with the next result

     

    Check the connection of expansion board

    1. Reduce ambient temperature and improve ventilation strips

    2. Check whether the inverter fan is running normally

    3. Check if the carrier frequency 00-11 (P.72) is set too high

    1. Reduce motor load

    2. Adjust the settings of 06-08 (P.155) and 06-09 (P.156) appropriately

    1. Check the wiring

    2. Check the parameter setting

    3. Reduce peripheral interference

     

    dPF

    Driving power supply for

    main circuit malfunction

     

     

    Driving power supply for main circuit malfunction

    Please send it to the factory for inspection and maintenance

     

    Note 1: Do not power on repeatedly until the cause of the fault is eliminated.

     

     

  3.            Troubleshooting

     

    Malfunction

    Key points

     

    The motor does not run

    Main circuit

     

    Load

     

     

    Paramet er settings

     

     

    Control circuit

     

    Opposite motor rotation direction

     

     

    The motor cannot accelerate

     

    Unsmooth acceleration and deceleration

     

     

    Excessive motor current

     

    Speed fluctuation in operation

     
    • Is the voltage between terminals R/L1-S/L2-T/L3 normal?

    • Is the POWER light on?

    • Is the wiring between the inverter and the motor correct?

    • Is the load too heavy?

    • Is the motor rotor locked?

    • Is the startup frequency (01-11(P.13)) set too high?

    • Is the operation mode (00-16(P.79)) correct?

    • Is the upper limit frequency (01-00(P.1)) set to zero?

    • Is reverse rotation prevention (00-15(P.78)) limited?

    • Is the signal bias and gain (02-12~02-15, 02-25~02-28/P.192~P.199) correct?

    • Is the frequency jump (01-16~01-21/P.91~P.96) correct?

    • Is MRS function “on”? (relevant parameters 03-00~03-09(P.80~P.84 、 P.86 、P.126~P.128、P.550))

    • Is RES function “on”? (relevant parameters 03-00~03-09(P.80~P.84 、 P.86 、P.126~P.128、P.550))

    • Is the external thermal relay tripping?

    • Is there an alarm (ALARM light is on) that has not been reset?

    • Is the voltage/current signal correctly connected?

    • Are STF and STR functions correct? (relevant parameters (relevant parameters 03-00~03-09(P.80~P.84、P.86、P.126~P.128、P.550))

    • Does the wiring of the control circuit fall off or have poor contact?

    • Is the phase sequence of the wiring of the motor terminal (U/T1)/(V/T2)/(W/T3) correct?

    • Is the wiring of the start terminals STF and STR correct?

    • Is the load too heavy?

    • Is stall prevention level (06-01(P.22)) correct?

    • Is torque compensation (01-10(P.0)) too high?

    • Is it limited by the upper limit frequency (01-00(P.1))?

    • Is the acceleration and deceleration time (01-06(P.7) and 01-07(P.8)) set correctly?

    • Is the acceleration/deceleration curve selection (01-05(P.29)) correct?

    • Does the voltage/current signal fluctuate due to noise?

    • Is the load too heavy?

    • Does the inverter capacity match the motor capacity?

    • Is torque compensation (01-10(P.0)) too high?

    • Does the voltage/current signal fluctuate due to noise?

    • Has the motor load changed?

    • Is the main circuit wiring too long?

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